CO2 Production Plant

CO2 Production Plant
Looking For CO2 Production Plant ?

MOS Techno Engineers counted among the top CO2 Production Plant manufacturers. A compact, easy to run and maintain, our CO2 gas plant runs from low sulfur content diesel, kerosene or natural gas. Our wide range of carbon dioxide production plants includes Diesel Fired, Natural Gas Based, Bio Mass Based, and Charcoal-Fired Based Carbon Dioxide Production Plant.

We have a fully automated liquid CO2 generation plant that uses a low density of liquid monoethanolamine solution to efficiently and safely produce the highest quality food-grade CO2 gas. Our liquid CO2 plant is suitable for usage in making Carbonated Beverages.

We have developed CO2 plant designs that operate the advanced technology for processed large production, user-friendly controls, adaptable layout, and ultra-efficient performance. The result with the lowest possible CO2 production costs, elongated plant life, and least environmental impact.

CO2 Gas Plant

We have a team of experienced engineers who ensures every CO2 plant to be installed correctly, commissioned, and operators get training in proper operation and maintenance procedures. Our CO2 gas plants have the high production capacity and are most suitable for beverages, plastics, fertilizers, rubber, and various other industries.

A set of comprehensive installation and operation manuals is supplied to ensure installation, as well as future operation and maintenance, is carried out efficiently and correctly.

Cooling System: Optional cooling water recirculation system to handle all the process cooling water.

MOS plant mainly comprises of equipment’s like:

  • Fully-Automatic CO2 Dehydrator System
  • CO2 Liquefying System
  • Interconnecting Piping
  • Motor Control Center with Control Panel
  • Water cooling tower with accessories with dual pumping Systems.

Utility Requirement For Various Capacity of Plant

CapacityFuel (diesel) Kg/hrWater m3/hrPower KW
50 Kg/hr170.535
80 Kg/hr280.758
100 Kg/hr350.958
150 Kg/hr52.51.475
200 Kg/hr701.990
250 Kg/hr87.42.4100
300 Kg/hr104.92.9110
400 Kg/hr139.93.8135
500 Kg/hr1754.6180
1000 Kg/hr3498.6290

CO2 Production Process

The fuel burned under precisely controlled conditions. After water/soda ash scrubbing, CO2 from the flue gas is absorbed into a monoethanolamine based solution which is subsequently heated by the combustion process to release the raw CO2 gas.

The CO2 obtained is then led to a vertical, two-stage, dry running (Oil-Free) compressor and on to the high pressure, potassium permanganate purifier.

After thorough drying in an automatic twin tower molecular sieve drier, the CO2  receives final purification in an unactivated carbon filter prior to feeding into an R404a refrigeration loop in the liquefier. The pure, liquefied CO2 can then be fed to a bulk CO2  storage tank.

This continuous process is efficient, reliable, and safe. The CO2  meets international food-grade quality standards and is used daily by the world‘s top gas companies, soft drink and beer brands in over 100 countries.

CO2 Generation Plant

CO2 generation system based on the extraction of the CO2 gas from the flue gases after combustion. The flue gas is washed in a DCC Tower with soda lye to separate the Sulfur (SO2 ) contents as well as for cooling and cleaning of the flue gas.

The gas is now led to the absorber tower, where the lean MEA solution absorbs the CO2 contents of the flue gas and the residue gas which is exhausted to the atmosphere.

The rich solution is fed to the stripper tower through a pump and a PHE to preheat it. The lean MEA is again fed to the absorber tower through the MEA cooler and a pump, making it a closed-loop operation. The CO2 gas from the stripper is cooled and led to a series of purifiers system to remove the impurities and compressed in a non-lubricated two-state compressor to a pressure of less than 17.5 kg/sq. cm.

This gas is again dried to a dew point of about (-) 60 Degree C and condensed at a temperature of less than (-) 25 Degree C in a low-temperature refrigeration plant. The CO2 liquid is then stored in a CO2 liquid storage tank.

Liquid CO2 Production

At a very high-pressure liquid CO2 gas is commercially generated by reducing the vaporous Carbon dioxide gas in a multi-process compressor to constraints in the connection of 69 bar (1000,76 psi) pressure and consequently cooling it to 18 °C (64,4 °F). The gas is traditionally filled into specially formed storage cylinders. Alike liquid, liquid CO2 gas can be considered, and this is the standard measuring method.

The low-pressure liquefied gas is another process of collecting CO2 and is provided either by developing high-pressure CO2 to a lower pressure or by freezing. CO2 gas then injected in specially formed storage containers, gradually insulated and outfitted with cooling assemblies to endure the physical storage pressure at or under 21 bar (304,58 psi) and -18 °C (-0,4 °F) temperature.

Pressure switches are combined to constrain the cooling units and safeguard mechanisms and digital alert systems are outfitted to deliver the tank pressure and put an alert in the case of a cooling failure.

Benefit of MOS Plant

FeatureBenefit
Flexible Layouts.The modular, compact design of the components allows for quick and easy installation. It also makes it possible to make a wide range of layouts with a minimal amount of space.
BurnerEfficient, reliable combustion of fuel.
Inline Scrubber Water Recirculation and Treatment System This system design made it possible to deal with the process scrubbing water. It recycles, neutralizes, and sheds all of the heat from the water in one circuit. This system reduces the amount of water that is disposed to the drain and makes it more economical.
Single Absorber TowerDesign that is space-saving, simpler and yet still efficient in absorption.
Process Towers LocationOption of indoor or outdoor installation of all process towers allows flexibility of layout in a variety of different situations. Outdoor location also reduces the required weather protection for the system.
Dry Running CO2 CompressorSpecially designed for use with CO2 gas, the dry running compressor means there is no possibility of CO2 contamination with oil.
High Pressure Stainless Steel PurifierLonger residence time provides ultra-efficient NOx and H2S removal
Carbon FilterA high capacity carbon filtration column is installed in the CO2 gas inlet line to the liquefier, to provide further assurance of pure and odour-free CO2
Centralized Control Panel and Panel viewAutomatic plant operation and panel view provide visual display and one touch read-outs of process data from a centralized position.