CO2 Production Plant
MOS Techno Engineers counted among the top Carbon Dioxide Plant manufacturers. Our CO2 production plant is compact, adaptable to run and maintain, our CO2 gas plant run from low sulfur content diesel, kerosene or natural gas. Our wide range of carbon dioxide production plants includes Diesel Fired Based Carbon Dioxide Production Plant, Natural Gas Based Carbon dioxide Production Plant, Bio Mass Based Carbon Dioxide Production Plant and Charcoal-Fired Based Carbon Dioxide Production Plant.
We have fully automated CO2 Gas Plant and use a low density of aqueous monoethanolamine solution to efficiently and safely produce the highest quality gaseous food-grade CO2 production, liquid CO2 plant suitable for usage in making Carbonated Beverages.
We have developed CO2 plant designs that operate the advanced technology for processed large production, user-friendly controls, adaptable layout, and ultra-efficient performance. The production result with the lowest possible CO2 production costs, elongated plant life, and least environmental impact.
Our CO2 Plant has consumption and the production rate of carbon dioxide is heavy at plastics, fertilizers, rubber, and various other industries. The CO2 gas plant regularly fulfilled complete Plant CO2 purification and CO2 liquefaction on a turnkey basis. Our team of experienced engineers ensures every CO2 plant to be correctly installed, commissioned and operators ot be trained in proper operation and maintenance procedures.
A set of comprehensive installation and operation manuals is supplied to ensure installation, as well as future operation and maintenance, is carried out efficiently and correctly. Cooling System: Optional cooling water recirculation system to handle all the process cooling water.
Our CO2 gas plant mainly comprises of equipment’s like:
- Fully-Automatic CO2 Dehydrator System
- CO2 Liquefying System
- Interconnecting Piping
- Motor Control Center with Control Panel
- Water cooling tower with accessories with dual pumping Systems.
Utility Requirement For Various Capacity CO2 Production Plant
|Capacity||Fuel (diesel) Kg/hr||Water m3/hr||Power KW|
CO2 Production Plant Process
The fuel burned under precisely controlled conditions. After water/soda ash scrubbing, CO2 from the flue gas absorbed into a monoethanolamine based solution which subsequently heated by the combustion process to release the raw CO2 gas. The CO2 is then led to a vertical, two-stage, dry running (Oil Free) compressor and on to the high pressure, potassium permanganate purifier.
After thorough drying in an automatic twin tower molecular sieve drier, the CO2 receives final purification in an unactivated carbon filter prior to feeding into an R404a refrigeration loop in the liquefier. The pure, liquefied CO2 can then be fed to a bulk CO2 storage tank.
This continuous process is efficient, reliable and safe. The CO2 meets international food-grade quality standards and is used daily by the world‘s top gas companies, soft drink and beer brands in over 100 countries.
CO2 Production Plant Your Benefit
|Flexible Layouts.||Compact, modular component design means fast and easy installation and provides an economical use of available space, covering a variety of different layouts.|
|Burner||Efficient, reliable combustion of fuel.|
|Inline Scrubber Water Recirculation and Treatment System||Designed to handle all the process scrubbing water, this system recycles, neutralizes and sheds the process heat from the water all in one circuit. This significantly reduces the volume of water discharged to drain, providing an economical and environmentally friendly water system.|
|Single Absorber Tower||Space saving, reduced complexity of design while still maintaining efficient absorption.|
|Process Towers Location||Option of indoor or outdoor installation of all process towers allows flexibility of layout in a variety of different situations. Outdoor location also reduces the required weather protection for the system.|
|Dry Running CO2 Compressor||Specially designed for use with CO2 gas, the dry running compressor means there is no possibility of CO2 contamination with oil.|
|High Pressure Stainless Steel Purifier||Longer residence time provides ultra-efficient NOx and H2S removal|
|Carbon Filter||A high capacity carbon filtration column is installed in the CO2 gas inlet line to the liquefier, to provide further assurance of pure and odour-free CO2|
|Centralized Control Panel and Panel view||Automatic plant operation and panel view provide visual display and one touch read-outs of process data from a centralized position.|
CO2 Generation Plant
CO2 generation system based on the extraction of the CO2 gas from the flue gases after combustion. The flue gas is washed in a DCC Tower with soda lye to remove the SO2 contents as well as for cooling and cleaning of the flue gas. The flue gas is now led to the absorber tower, where the lean MEA solution absorbs the CO2 contents of the flue gas and the residue gas which is exhausted to the atmosphere.
The rich solution is fed to the stripper tower through a pump and a PHE to preheat it. The lean MEA is again fed to the absorber tower through the MEA cooler and a pump, making it a closed-loop operation. The CO2 gas from the stripper is cooled and led to a series of purifiers to remove the impurities and compressed in a non-lubricated two-state compressor to a pressure of less than 17.5 kg/sq. cm.
This gas is again dried to a dew point of about (-) 60 Degree C and condensed at a temperature of less than (-) 25 Degree C in a low-temperature refrigeration plant. The CO2 liquid is then stored in a CO2 liquid storage tank.