CO2 Production Plant

CO2 Production Plant
Looking For CO2 Production Plant ?

MOS Techno Engineers counted among the top CO2 Production Plant manufacturers. A compact, easy to run and maintain, our CO2 gas plant runs from low sulfur content diesel, kerosene, or natural gas. We have carbon dioxide production plants for every type and need. Our wide range of carbon dioxide production plants includes Diesel Fired, Natural Gas Based, BioMass Based, and Charcoal-Fired Based Carbon Dioxide Production Plant.

We have a fully automated liquid CO2 generation plant that uses a low density of liquid monoethanolamine solution to efficiently and safely produce the highest quality food-grade CO2 gas. Our liquid CO2 plant is suitable for usage in making Carbonated Beverages.

We have developed CO2 plant designs that operate the advanced technology for significant processing, user-friendly controls, adaptable layout, and ultra-efficient performance. The result with the lowest possible CO2 production costs, extended plant life, and almost negligible environmental impact.

Our CO2 Generators can be engineered to operate from low sulphur content diesel, kerosene, or natural gas fuels. A twin fuel model is also available. This adaptability enables clients to choose their most efficient modal. This unique advantage means MOS CO2 Plants operate with performance and the end-user very much in mind.

CO2 Gas Plant

We have a team of experienced engineers who ensures every CO2 plant to be installed correctly, commissioned, and operators get training in proper operation and maintenance procedures. Our CO2 gas plants have a high production capacity and are most suitable for beverages, plastics, fertilizers, rubber, and other industries.

A set of comprehensive installation and operation manuals is supplied to ensure structure and future operation and maintenance are carried out efficiently and correctly.

Cooling System:  Optional cooling of water recirculation system to handle all the process cooling water.

MOS plant mainly comprises of equipment’s like:

  • Fully-Automatic CO2 Dehydrator System
  • CO2 Liquefying System
  • Interconnecting Piping
  • Motor Control Center with Control Panel
  • Water cooling tower with accessories with dual pumping Systems.

Utility Requirement For Various Capacity of Plant

Capacity Fuel (diesel) Kg/hr Water m3/hr Power KW
50 Kg/hr 17 0.5 35
80 Kg/hr 28 0.7 58
100 Kg/hr 35 0.9 58
150 Kg/hr 52.5 1.4 75
200 Kg/hr 70 1.9 90
250 Kg/hr 87.4 2.4 100
300 Kg/hr 104.9 2.9 110
400 Kg/hr 139.9 3.8 135
500 Kg/hr 175 4.6 180
1000 Kg/hr 349 8.6 290

CO2 Production Process

The fuel burned under precisely controlled conditions. After water/soda ash scrubbing, CO2 from the flue gas is absorbed into a monoethanolamine-based solution which is subsequently heated by the combustion process to release the raw CO2 gas.

The CO2 obtained is then led to a vertical, two-stage, dry running (Oil-Free) compressor and onto the high-pressure potassium permanganate purifier.

After drying in an automatic double column molecular sieve drier, the CO2 receives final purification in an unactivated carbon filter before feeding into an R404a refrigeration loop in the liquefier. This can then provide the pure, liquefied CO2 to a bulk CO2 storage tank.

This continuous process is efficient, reliable, and safe. The CO2 meets international food-grade quality standards and is used daily by the world‘s top gas companies, soft drink, and beer brands in over 100 countries.

CO2 Generation Plant

CO2 generation system based on the extraction of the CO2 gas from the flue gases after combustion. The flue gas is washed in a DCC Tower with soda lye to separate the Sulfur (SO2 ) contents and for cooling and cleaning the flue gas.

The gas is now led to the absorber tower, where the lean MEA solution absorbs the CO2 contents of the flue gas and the residue gas, which is exhausted to the atmosphere.

The rich solution is fed to the stripper tower through a pump and a PHE to preheat it. The lean MEA is again fed to the absorber tower through the MEA cooler and a pump, making it closed-loop. The CO2 gas from the stripper is cooled and led to a series of purifiers system to remove the impurities and compressed in a non-lubricated two-state compressor to a pressure of less than 17.5 kg/sq. cm.

This gas is again dried to a dew point of about (-) 60 Degree C and condensed at a temperature of less than (-) 25 Degree C in a low-temperature refrigeration plant. The CO2 liquid is then stored in a CO2 liquid storage tank.

Liquid CO2 Production

At a very high-pressure liquid CO2 gas is commercially generated by reducing the vaporous Carbon dioxide gas in a multi-process compressor to constraints in the connection of 69 bar (1000,76 psi) pressure and consequently cooling it to 18 °C (64,4 °F). 

The gas is traditionally filled into specially formed storage cylinders. Similar to liquid, liquid CO2 gas can be considered, and this is the standard measuring method.

The low-pressure liquefied gas is another process of collecting CO2 and is provided either by developing high-pressure CO2 to a lower pressure or by freezing. CO2 gas is then injected in specially formed storage containers, gradually insulated, and outfitted with cooling assemblies to endure the physical storage pressure at or under 21 bar (304,58 psi) and -18 °C (-0,4 °F) temperature.

Pressure switches are connected to constrain the cooling units, and safeguard mechanisms and digital alert systems are outfitted to deliver the tank pressure and put an alert in the case of a cooling failure.

Benefit of MOS Plant

Feature Benefit
Flexible Layouts. The modular, compact design of the components allows for quick and easy installation. It also makes it possible to make a wide range of layouts with a minimal amount of space.
Burner Efficient, reliable combustion of fuel.
Inline Scrubber Water Recirculation and Treatment System This system design made it possible to deal with the process scrubbing water. It recycles, neutralizes, and sheds all of the heat from the water in one circuit. This system reduces the amount of water that is disposed to the drain and makes it more economical.
Single Absorber Tower Design that is space-saving, simpler and yet still efficient in absorption.
Process Towers Location Option of indoor or outdoor installation of all process towers allows flexibility of layout in a variety of different situations. Outdoor location also reduces the required weather protection for the system.
Dry Running CO2 Compressor Specially designed for use with CO2 gas, the dry running compressor means there is no possibility of CO2 contamination with oil.
High Pressure Stainless Steel Purifier Longer residence time provides ultra-efficient NOx and H2S removal
Carbon Filter A high capacity carbon filtration column is installed in the CO2 gas inlet line to the liquefier, to provide further assurance of pure and odour-free CO2
Centralized Control Panel and Panel view Automatic plant operation and panel view provide visual display and one touch read-outs of process data from a centralized position.